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79. Bubbles on pasted plates – Why? A case study.
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Bubbles on Pasted Plates… but why?
Everything looked normal.
•Same paste formula.
•Same raw materials.
•Same paste chemical additives
•Same machine settings.
But over 50% of the plates were getting rejected. Right after pasting. Before even reaching the drying oven.
The QC team tried everything—tweaking the mix, rechecking materials, and recalibrating equipment. Still, the problem persisted.
👉 Then came a phone call. And a video.
🔍 What followed was a surprising discovery
🎧 In this case study, I walk you through a puzzling situation from a battery factory floor where logic, observation, and fresh eyes led to a surprising yet straightforward fix.
To hear an engaging narrative, please tune in to this episode of my podcast.
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